Woodworking Skills In The Real World

Woodworkers Want To Know

Woodworkers often ask me how to make a living out of the shop. This is a short question that requires a long answer. Here, I will give some context of how woodworking skills apply to the real world using my experience as one example. 

In my case, I get projects because of my remodel business. In 1997 I started out as a handy man with no training or skills in the trades and no tools. I had a contractor that guided me and gave me a lot of work for my first year and a half. I read everything that I could get my hands on about remodeling and how-to. I was as passionate and obsessed about remodeling back then, as I am about woodworking now. I soaked in everything and the guys that knew me called me "Sponge Todd."

At the time, I was not even aware of fine woodworking or custom furniture. The highest thing on the skill level chart that I knew of was a trim carpenter. The natural progression in carpentry was to start out as a framer, and then over the years as your skills grew and your body broke down, you became a trim carpenter.

By retirement, you became the legendary trim carpenter that only worked on the high-end homes, showed up and left when you wanted, and was cantankerous. This would frustrate everybody, but you were "the guy," so the clients would never say anything because if they pissed you off enough, it would be time to walk and that would show them because nobody hung crown moulding like you - HA! Well, that is not exactly how it works, but I do know some characters that just about fullfill that scenario.

OK Get To The Point

Replace handrail, bench, and bookcase. Today I looked at a project that is a perfect example of what I want to share. It includes replacing the stair rail, balusters, bench, and bookcase. The challenge is to make them more appropriate for the 1920's style of the house. The floors will also be refinished and that work includes going up the stairs and down the hall. 

This job is perfect for what I do. I don't like new construction, I don't even like doing additions. Most often smaller jobs like this get relegated to the handyman that does not have any sense of design. Typically, they will inflict tasteless work on the house. This type of work can be seen in the photo which was done during a previous remodel. I took this photo for bidding purposes and it is the "Before" image.

The projects I favor are homes from the early 1900's that had some horrible remodel design inflicted on them in the 70's or 80's. I create a remodel that is considerate of the period when the house was first built. My goal is to make the work look more like it was part of the original design.

How Does This All Apply? 

My work relies upon applying the skills that are part of the woodworker's repertoire. Not only that, but I am continually challenged with a variety of situations that require good problem solving skills combined with an eye for design. I have been in the field long enough to know that it is tough to find a contractor that possess both trade skills and design sensibilities. This is my competitive edge as opposed to trying to be cheaper.

I have my own small business because I like having control of the design and building process. I can pick and choose what part of the project that I want to do, but I am not trapped in any single compartment such as framer, sheetrocker, cabinet maker, painter, and so on.

My favorite part of the project is the design process. I don't care if it is designing furniture, a built in, or a remodel, I love the design process. I love hashing out ideas with clients and they enjoy it too. They may or may not have any idea of what they want, but when I get them involved they get excited about the project. If I was just the cabinet maker, a sub contractor, I would never get to partake in the design process as I do now. I would always be building someone else's design.

After the design process the hand skills are applied. I enjoy the mix of cerebral stimulation balanced with the physical aspect. Remodeling is where I first developed my hand skills that I carried into the shop. Granted, using power tools in a remodel is not the same as hand cutting dovetails or carving for a highboy, but don't discount the skills that an individual will develop in my line of work.

Define What You Really Like To Do

Do you like variety and being creative? If you start making furniture how much variety will you have? Not much if you have only a few pieces to offer. Your need for creativity may even feel stifled if you are a slave to making a certain product. My business provides me a continual variety of challenges.

If you have a business that produces cutting boards but want to design a line of Shaker influenced furniture, you will feel like a slave as you churn out cutting boards to fill orders. The point is to be aware of which direction you take your business. 

If you want to build furniture but start doing home repairs, now you become known as a handyman. That is a tough one to get away from.

In many ways I am fortunate, I have enough time behind me that I have built a reputation and I have done various things so I have figured out what I specifically like doing. I enjoy a blend of working in the shop and in the field but I don't like heavy remodels anymore. I enjoy being creative, building with my hands, and providing something that people can use and enjoy for years in their home. This is very satisfying to my mind, body, and spirit.

This is my experience for how woodworking applies to the real world.

The goal of this entry was to provide a context for how woodworking skills can be applied to make a living. I hope this information helps others that may be thinking about moving their career to the shop and are wondering how they will get work or what they will build. It is a very romantic notion that can be disappointing or rewarding if the right decisions are made. 

That is all for now.

Your friend in the shop - Todd A. Clippinger

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Grandkids In The Workshop

A Gathering Place For The Grandkids

Future American Craftsmen & Artists in the making.The shop is becoming a regular gathering place for the grandkids when they visit. I always go through the emotions and thoughts of, "Not now - I have to get this project done."

But once again, I relent and tell the kids, "You know where the stuff is, get it out. And you can set up over there on that end of the bench." I shouldn't be working on Sunday anyways - right? 

The "stuff" includes the hammers, nails, glue gun, markers and what ever else they fancy to be a part of their project.

Don't Be So Stingy

While the kids were getting their supplies out, I was picking through the materials and came to a realization - Don't Be So Stingy.

Recently, I went through a big shop organizational effort and had given away or burnt years of scraps that I had hoarded, each piece had been earmarked with the thought "I can use this someday..." 

Some of it was highly figured wood, but to be honest, most of it was ordinary. Just like any other piece that I could find sitting on top of the bunk at my local wood supplier. So what was I holding on to it for? 

I don't have to go out of my way to accumulate scraps of wood in the shop, it is a naturally occurring phenomenon. Allowing the kids to come into the shop is a great way to cull out some of the material that tends to build up over time. I decided to override the hoarding instinct and let the kids use those pieces that, in reality, would be there 2 years from now if I did not share them.

The Empty Box Effect

You guys know what the empty box effect is right? It's when you give the kids a gift and they find the empty box more fascinating than the toy itself.

Call me lazy, but I call it smart parenting (or grandparenting in my case) to take advantage of this. I don't plan out anything that the kids have to build. I just provide the various shapes of wood and let the kids' imagination take over.

A shark's fin project.There is plenty of skill and coordination being developed while they work on their project. And I like to think that by allowing them free expression, I am encouraging the next generation to be more creative and think outside the box. Perhaps I am raising the next generation of studio furniture artisans:)

Ultimately, I don't really care if it is woodworking that they enjoy. For kids it is just about being creative, no matter what the medium is, and the shop is just one great big, ultimate craft room.

When I decided to let go of a piece of plywood, that had a curved shape on one edge, my grandson found a shark's fin hiding within it. Now what good would it have done if I had kept that piece on the shelf?

That's all for now.

Your friend in the shop - Todd A. Clippinger

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Dust Collection In The American Craftsman Workshop

I often get questions about my dust collection set up and so I thought that I would share it with everyone. The dust collection in my shop is simple and may even be a bit of a disappointment to see. But the reality is that it works pretty well except for a few shortcomings.

Currently I am using a single stage, 2hp, 1500cfm rated dust collector wired for 220v. It is a 110/220v motor, but when wired to 110v it would dim the lights every time I fired it up so 220v is the way to go. 

The dust collector and basic hose layout.

The dust collector came with a 30 micron cloth bag that worked OK for sawdust from the planer and tablesaw, but it just about killed me when I started using it on the sanding machine. The finest dust that comes off of the sanding machine would pass straight through the bags and go into my lungs. Using the original bag filter would result in three days of hacking up brown goo from my lungs, so I purchased a retro fit 1 micron pleated filter from Penn State Industries. These filters are well worth the money, they are amazing in comparison to the cloth bags.

You will notice that I have to use duct tape to seal the bottom bag onto the DC unit. This is one of the drawbacks if you purchase a dust collector and then a retro kit. The original setup was not intended to be used with the plastic bags and their particular needs for attachment. But this works OK, I just have to keep duct tape on hand.

Sanding machine dust collection.The dust collector is located closest to the sander because this is the most difficult machine to collect dust from. It has two ports and requires the most CFM. The 2hp motor provides enough suction but the biggest problem is that the dust collector is a single stage unit. For a sanding machine, a 2 stage DC unit is really necessary because it would help keep the filter clean for a longer period of time. I have plans to buy a cyclone but they are on hold at the moment. I know that I could use a garbage can with a cyclone lid and I may resort to this option.  

 

Planer and tablesaw dust collection.The CFM requirements for a surface planer and tablesaw are not as great as the sanding machine. A tablesaw is difficult to collect from if you do not leave the dust collection shroud around the blade. I do not have the shroud mounted on mine so I get a certain amount of dust that comes off of the tablesaw. With this understanding, the dust collection from my tablesaw is quite satisfactory.

Tablesaw dust collection.

 The dust collection system would benefit most with a smooth pipe run, but for the short distance I have to run a DC line, the corrugated hose works sufficiently without causing too much drop in the suction. I have a blast gate located at each tool and for my small system this works fine, I do not need to shut down whole runs to increase flow elsewhere.

Jointer dust collection.The jointer has it's own dedicated dust collector. It is a small 3/4hp, 660cfm unit with the cloth bags. This works good because the jointer does not produce fine dust overall, it produces shavings.

This small dust collector was actually my original. The bigger one came later but I kept the small one because using it worked out best for my shop layout and dust collection needs. I was glad that I kept it because a couple of times I hauled it to a remodeling jobsite. It's mobility has been a great asset to my business. 

Both of the dust collectors are activated by remote control units. I find that these are a great investment for the shop. I have the Woodcraft and ShopFox brands and they both work great. When you make the purchase, just be sure that the remote unit will handle the HP load of the dust collector.

Dust Collection From Small Tools

I collect dust from my electric hand tools like the random orbital sander, belt sander, and biscuit joiner. But I will have to cover that setup with photos and a full write up at a later date;)

That is all for now.

Your friend in the shop - Todd A. Clippinger.

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